Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India Complete Needle Punching Nonwovens Felt Production Plant :

Total-Felt width 6000 mm

Output :300-400 kg/h depending on GSM say 250-300.

1-Bale opener(with weighting system)-3 

2-Pre-opener(1.5m,with long conveyor)-1 

3-Big blender (1.7m)-1 

4-Main opener(1.5m)-1 

5-Feeding machine(with condenser)-1 

6-Weight balance -1

7-Double cylinder double doffer carding machine (2500mm)-1 

8-Cross lapper-1 

9-Batt feeder -1 

10-Middle speed Needle punching machine-3 

11-Accumulator-1 

12-Two roller ironing machine -1 

13-Winding and cutting machine-1 

14-Edge trim recycling machine-1 

Scope of Supply :

Pre opener (with long conveyor) 

Use and characteristics:

To loosen all kinds of fiber in bundles, then transfer them to next procedure via blower fan. The pre-opening is by notch-style roller to reduce fiber damage .the main opening is by card wire plate with high efficiency .it is equipped with strong magnet to absorb metal impurities.

Machine width 1500MM

Production capacities:200-500kg/h

Power:12kw

Big blender

Use and characeristics:

Storeandmixthepre-openedfiberfully

with high storage and capacity,make sure the continuous production 

Main specifications:

Machine width:1700 mm

Output:200~500kg/h

Power:4.5kw

Cotton storage: 16-20m³

Main opener 

Use and characteristics:

To loosen all kinds of fiber in bundles, then transfer them to next procedure via blower fan. The pre-opening is by notch-style roller to reduce fibre damage .the main opening is by card wire plate with high efficiency .it is equipped with strong magnet to absorb metal impurities.

Machine width 1500 mm

Production capacities:200-500kg/h

Power:12kw

Feeding machine

Use and characteristics:

To mix opened fibre and transfer the even cotton layer to next procedure.Photoelectric constant-weight control and vibrating plate make the feeding quantity even and accurate.

Main specification:

Machine width:2300 mm

Production capacities:30-250kg/h

Power:2.25kw

Weight balance

Useandcharaceristics:

The function of the non-woven belt scale is to control the output speed of the cotton box according to the weight of the cotton layer measured by the sensor, and to adjust the speed of the carding machine's feeding roller. Servo motor closed loop control, more accurate weight 

Mainspecification:

Workingwidth:1550-2500mm

Dimensions: 3000*800*500mm (specific dimensions are subject to actual measurement)

Main performance: Realize online detection and online control of weight; online control of product weight and stability at all times.

Double cylinder double-doffer carding machine 

Use and characteristics: 

It is suitable for combing of 1.5-20D×38-65mm artificial fibers. single-cylinder high-speed combing makes fiber fully combed and the mesh more even. Feeding roller is driven by frequency conversion and it is equipped with anti-metal protection device                                                            

Mainspecifications:

Machinewidth:2500mm

Cylinderdiameter:φ1280mm1pc

Doffer diameter: φ500mm 2 pc

Working roller diameter:180mm 5pc

Stripper roller diameter:90mm 8 pc

Randomrollerdiameter:300mm-4pc

Output speed: 20-50m/min 

Power: 30kw

Cross lapper 

Use and characteristics:

To fold and pave the mesh after carding evenly into certain width and thickness, then transfer it to next procedure after pressurization. All paving aprons are driven separately for easy adjustment, The reciprocal commutation is controlled by frequency conversion, and the rail is proof against leaking.

Main specifications:

Input apron width: 2000-3000mm

Output apron width: 2000~8000mm

Lapping speed: ≤45m/min 

Total power: 8.5kw

Batt Feeder

Middle speed pre needle punching machine

Accumulator 

Two Roller Ironing machine

Winding & cutting machine

Uses and characteristics:

It is at rear procedure of nonwoven production line, cutting the required width length for packing.

Main specification:

Machine width:2000-6000 mm

Coiling roller diameter:350 mm

Liner speed:1-15m/min

Total power:2.5kw

Edge trim recycling machine