- Category: Non Woven
SINGLE NONWOVEN EQUIPMENT + COMPLETE NEEDLE PUNCH LINE
1 x HDB/Asselin complete nonwoven line
Type: Complete Needling Line Width: 4900mm YOC: 1986-1987 EL: 380/3/50 and 220/3/50
for production of various needle-punched products, from 90 - 2000 gsm. Max production capacity 600 kgs/hr, clothed for PP, Polyester, Viscose and various mixes. Consisting of;
01 HDB type BTT 4 feeding bin and vibration chute feed, ww: 3000 mm, yoc: 1986
01 HDB Galaxy card, ww: 3000 mm, yoc: 1986, breast w/ 1 worker/stripper, main swift w/ 5 workers/strippers, doffer
01 HDB crosslapper, ingoing 3000 and outgoing 3000 mm, yoc: 1986
01 HDB Galaxy card, ww: 3000 mm, yoc: 1986, breast w/ 1 worker/stripper, main swift w/ 5 workers/strippers, doffer, transfer cylinder, 2nd main swift w/ 5 workers/strippers, 2nd doffer, take-off by comb.
01 Asselin 480 crosslapper, ingoing 3000 and outgoing 6000 mm, yoc: 1987, max infeed speed: 80 m/min
01 Asselin 1500 DF pre-needler, ww: 5500 mm, yoc: 1987, hub 70 mm, max stroke frequency 750
01 Asselin 4E 16 DF finishing needler, ww: 5300 mm, 4 boards, up and downstroke, max stroke frequency 1335 strokes/minute, hub 60 mm, 4 x 4200 needles
01 take-up unit with accumulator, edge-slitting and one middle slitting knife, cylinder width 5070 mm, max working width 4900 mm.
01 Laroche edge-trim openers, ww: 250 mm, yoc: 1987
1 x F.O.R. conventional nonwoven card
Type: H.L. 2 500 Width: 2500mm YOC: 2003 EL: 380/3/50
Double cylinder/double doffer card for PA, PP, PES and viscose from 1 to 6,7 dTex, length 28 - 60 mm with existing wires. Doffers are with rotating take-off rollers but random/condensing rollers are available. Included is also volumetric feeder, electrical cabinet and suction units as standardized and supplied from F.O.R. First cylinder with 4 workers/strippers and 2nd cylinder is injection type. Web eveness control system by Thibeau. Installed effect 155 kW. In excellent condition and run only 1 shift from start.
1 x Tecnotex conventional nonwoven card
Type: Carda 10 HL 3500 Width: 3500mm YOC: 1996-1998 EL: 480/3/60
complete with Tecnotex Car.44 HL 3500 chute-feed (from 1998), card consisting of licker-in, breast with 1 worker/stripper, 1st main swift - dia 858 mm with 4 workers/strippers, transfer doffer, 2nd main swift - dia 1500 mm with 4 workers/strippers, double doffer exit with take-off comb. Capacity approximately 600 kgs/hr.
Code: 611-0015 1 x F.O.R. conventional nonwoven card
Type: HL 3600 Width: 3600mm YOC: 1982 EL: 480/3/60
complete with Tecnotex Car. 44 HL 3500 chute-feed (from 1996), consisting of; licker-in, breaker with 4 workers/strippers, main cylinder swift - dia 1500 mm with 5 workers/strippers and exit in 3 doffers. Capacity about 450 kgs/hr, running 100% polyester, 3 inch - 4 denier.
2 x Automatex crosslappers
Type: FA 5000 T/C Ingoing width: 3700mm Outgoing width: 4300mm YOC: 2003 EL: 480/3/60
with profiling, max speed 120 m/min, 3 brushless motors for aprons and carriage, 1 brushless motor for web profiling, 2 AC motors for adjustment of floor apron.
2 x F.O.R. drafting systems
Type: 06561/S7C Width: 4000mm YOC: 2003 EL: 38=/3/50
Webdrafter for crosslapped material with flexible wires, 3 independent motors to increase speed on 3 different sections, included separate control panel and electrical cabinet. Installed effect 13 kW each.
1 x Beta padder
Width: 3600mm YOC: 1998 EL: 480/3/60
3-cylinder impregnation padder - cylinder configuration is rubber, steel, rubber (top - middle - bottom), with DC motor and separate electrical panel.
1 x Tomes through-air dryer
Type: FORNO A TAMBURO Width: 3400mm YOC: 2003/2006 EL: 380/3/50
Air-through oven with 2 drums stacked vertically, dia 2000 mm, circulation fan for each cylinder (45 kW each). Inlet with dancing
roller system. Included is also the heat exchanging system with burner and pipes fired with Metan gas. Drying capacity of oven is about 700Kg/h of water as used today, but depending on how the unit should be working, different options are possible like adding one more heat exchanger, or use one cylinder as predryer and the 2nd as dryer, etc, etc, to increase drying capacity to more than 1000 kg/hr. Installed effect 85 kW + 750 000 kcal/hr (about 90 mc/h CH4) Exit with calander for keeping full tension of material, dia of cylinder 250 mm.
1 x Tomes through-air dryer
Type: FORNO A TAMBURO Width: 3400mm YOC: 1985 EL: 480/3/60
single cylinder dryer for needle-punched nonwovens, including heat-exchanger, 2 fans - single burner, heated by gas, drum-dia 2000 mm, up to 220 deg. C.
1 x Beta calender
Width: 3400mm YOC: 2003 EL: 380/3/50
Calibrating calander for surface treatment, with 2 chromed cylinders dia 500 mm heated by circulated thermo oil system. Boiler not included. Installed effect 36 kW + 200 kW thermoenergy. Speed 45 -50 m/min, manual adjustable
1 x Tomes/Beta calender
Width: 3400mm YOC: 1995 EL: 480/3/60
for heat-setting of needle-punched (or other) nonwovens, oil-heated with electric burner, temperature up to 250 deg. C., 2 plain stainless steel cylinders - dia 500 mm.
2 x Asselin pre-needle looms
Type: A50S-SD2 Width: 3600mm YOC: 1999 EL: 480/3/60
downstroke, 2 boards, entry board 5000 n/lm and exit board 7000 needles/lm, 1500 strokes/min, 60 mm hub, with DCIN
Ref. No. BIB91244