1 pc. latex back coating line

3600 - 5200 mm working width, year of construction 1983

The coating line is consisting of:

1 pc. Pfister mixing station.

1 pc. mixing controller.

1 pc. PC screen.

1 pc. printer.

1 pc. mixing tank scale display.

2 pcs. mixing containers.

1 pc. dust removing unit.

4 pcs. balance tanks.

2 pcs. intermediate tanks (reserve).

2 pcs. balance tanks.

1 pc. chemical tank.

4 pcs. chalk silos.

7 pcs components storage tanks.

2. Sewing machine

1 pc. sewing machine.

1 pc. crane.

1 pc. unwinding unit.

1 pc. rotating frame.

1 pc. J Box with a capacity of 250 m.

1 pc. heading and hoover.

1 pc. flat damper with roller brush.

1 pc. rotating frame (made by Erhardt and Leimer).

3. Dryer

1 pc. pre dryer

1 pc. gas IR heate with 4 fields.

1 pc. gelling dryer.

1 pc. main dryer.

4. Commissioned works

1 pc. licker roll system including control unit with 2 rolls.

1 pc. table with foam roller.

1 pc. Hansa- mixer.

1 pc. mixer (self made).

5. Fleece supply

1 pc. tissue supply unit with unrolling unit.

1 pc. crane way.

1 pc. pressure unit with lips and under-counter in a variety of widths.

6. Coining

1 pc. embossing station 3 swivel embossing roller.

7. Cooling field

1 pc. cooling box.

8. Compensator and inspection

2 pcs. compensators with pneumatic control - capacity approx. 60 m.

1 pc. compensator with pneumatic control - capacity approx. 70 m.

1 pc. inspection line - Capacity approx .50 m.

9. Winder

1 pc. winder with control unit.

1 pc. packaging system with automatic film feed.

1 pc. roll table with conveyor belt.

10. Heat recovery

1 pc. complete recovery from Behr.

11. Latex rest preparation

1 pc. pressing out machine.

2 pcs. tank agitators and pumps.

2 pcs. alkalis - acid containers.

12. cooling device

1 pc. cooling device (Riedel).

Previous application: Coating of automotive tufted carpet

(for automotive mats) with chalkfilled latex foam as

so-called pre-coat, as well as latex foam application

for lamination, but also used to apply rubber foam.

Both latex foams can be applied in the same work process.

Line speed max. 12 m/min.

Total length of the line: 173 meter.

Details of the oven:

Manufacturer: BRÜCKNER.

Separate temperature control for the upper and back side.

Drive: DC-drives.

Field length 3000 mm

Number of fields: 12.

Burners / ventilators each field: 2 (1 top / 1 bottom)

Capacity of each burner: 7,5 kW.

Heating by natural gas.

Adjustable temperature: 50 - 250