Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India GEOGRID VIBRATION FRICTION WELDING MACHINE

1 X Vibration friction welding machine including: main engine,

front steel wire reel rack, front workbench, horizontal belt threading wire reel rack, automatic mesh cutting machine, rear wrap-up machine, automatic reel unloader, wrap-up rod, unloading car

Ⅰ        Welding mold configuration   

1-  Welding width of longitudinal and transverse strips : 10 18mm

2- Welding thickness of longitudinal and transverse strips:  1.5-2.5mm

3-Welding mold tooth surface longitudinal and transverse length and26*26mm

4-Weldable material: PP, PE, PVC, HDPE

5-Single head welding power:    300W

6-Welding unit: 98#

7-Maximum welding transverse width:         6000mm±15mm

8-Friction motor model and size:          57mm

9-Maximum speed of friction motor:    10000r/min

10-Maximum working pressure of welding mold:         0.6 Mpa

11-Welding head descent distance:    75mm

12-Welding head descent cylinder mode:   SDA40*75-B

13-Welding head lowering solenoid valve model:        4V110-DC24V

14-Weldable mesh for welding mold: 50mm, 100mm, 150mm

15-Strip welding method:   one head one strip

16-Horizontal mesh welding cycle:      4.5-5s

17-Weldable transverse width:   4m, 5m, 6m

18-Welding parameter control method:       PLC

Ⅱ-Vertical and horizontal weaving device configuration

1-Waving power:1.1KW

2-Power of threading drive motor frequency

converter:1.1KW

3-Outer diameter of threading pressure wheel:50mm*40mm

4-Wearable strap width:10-15mm

5-Threading speed:0-50hz

6-Pressing wheel cylinder:SDA40*10*10

Clamp-type fixing device configuration

Transverse band propulsion cylinder: SC*175mm

Longitudinal band propulsion cylinder:SDAP20*15mm

Longitudinal band propulsion width: 10-24mm

Ⅳ-Traction device configuration

1-Model of traction network servo motor:130mm-3.8KW

2-Motor operating voltage:AC220v-50hz

3-Motor speed: 2500 r/min

4-Traction roller size:6400*210mm

5-Traction reducer model:R-1:40

6-Assembly method of traction roller:2 below and 1 above

7-Control method:PLC pulse control

8-Horizontal mesh adjustment method:touch screen input 50-500mm

Automatic cutting device configuration

Maximum cutting length:Within 6000mm

Cutter motor speed:4000 r/min

Cutting motor voltage:AC220V

Cutting forward motor power:AC220v to three-phase 110v output

Cutter outer diameter:300mm

Cutting and feeding roller:6500 * 180mm

Power of grid feeding motor:1.5KW

Power of grid feeding motor:AC380v

Cutting method:PLC control

Wrap-up power:1.5KW

Wrap-up reduction ratio:1:50

Unload roll jacking cylinder:SC80 * 250mm

Ⅵ     Main low-voltage electrical equipment technology brand technical configuration

1        CJX2 Contactor: Schneider Electric

2        Miniature DC24V relay       Schneider Electric

3        PLC Touch screen:     Mitsubishi FX3U

4        Touch screen     SamkoonSK-102HE

5        Frequency converter:         Taiwan Shihlin 1.1-2.2KW

6        Remote control system        FXCPU

7        switch power supply Taiwan MEAN WELL NDR-240-24V

Ⅶ    Overall dimensions after installation(m): 7.2*6.5*2.1

Ⅷ   Equipment Parameters       

                    Welding head station 98

          Number of welding head    98

          Maximum output power      2.6-10KW

          Single head output power  50-100W

          External dimensions of equipment

(m)    7.2*2.5*2.1

          Equipment weight      9.6T

          Rated input voltage    AC380V 50-60HZ

          Input voltage form      Three-phase four- wire

          Rated input pressure 0.6~1.0MPa

          Air pressure vessel    ≥0.6~1.0m³

          Barometric flow rate  2.5~3.0m³

          Weldable width 3-4m -5m -6m

          Weldable materials    PP, PE, PVC, PET, PC

          24-hour maximum production     8000-10000㎡

          Production capacity is calculated in 50 meters 35-40 per roll

Ⅸ      Advantages of a new type of geogrid vibration friction welding equipment

1        Faster welding speed, effectively improving production speed, increasing output, and reducing production costs;

2        Compared to traditional machines (ultrasonic welding equipment), new equipment reduces vulnerable parts by 90%;

3        Higher welding effect and strength;

4        Independent welding head designs ensure consistent strength and appearance of each welding point;

5        Reduce electricity consumption by about 65%;

6        Higher degree of automation;

7        Easier to operate and reduce manual labor;

8        Welding products are smoother and more aesthetically pleasing;

9        Lower noise and more environmentally friendly;

10      Suitable for welding raw materials (can weld all plastic materials, including PE, PP, PET, PVC, etc.).

Ⅹ Comparison the Ultrasonic Machine and Vibration Friction Welding Machine: