Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India

 SCRAP TO REUSE METAL...CIRCUALR ECONOMY - WAY OF LIFE & NORM OF THE FUTURE 

 

 

A  10-12 Tons/Day, Complete Chinese Shredder Hammer Crusher Separator Recycling Line Dimension:65*25m*6.5m :

 

Working process:

 

Feed the materials into the chain type conveyor and convey to the shredder ,the shredder will

shred the materials into big pieces.Then the shredded materials will be conveyed by

conveyor into the hammer crusher to be crushed into small pieces. The dust collector will

collect the dust during crushing. Then the crushed materials will be separated by the

magnetic separator to remove the irons and plastic and non-ferrous metals will go down and

be conveyed into a rotary screen to be separated into 3 output with 3 size.These three output

will go to three sets of eddy current separators and separate the plastic and non-ferrous

metals.

 

 

Scope of supply,

 

Complete crushing line machine list

 

No. Name Qty/set Power Remarks

 

1 Input chain scraper conveyor 1 15kw

2 2000 Hydraulic Double shaft shredder

(Soft start+H13 Blade) 1 110kw+110kw

3 Input chain scraper conveyor 1 15kw

4 630 hammer crusher

(With water cooling system, vibration pad) 1 630kw

5 Vibrating screen 1 2.2kw

6 Belt conveyor 1 11kw

7 Rotary screen(dust removing) 1 22kw

8 Belt conveyor 6000*1000mm 1 5.5kw

9 Belt conveyor 6000*800mm 1 3kw

10 Vibrating screen 1 2.2kw

11 Drum magnetic separator 1 3kw

12 Belt conveyor 1 5.5kw

13 Belt conveyor 1 5.5kw

14 Rotary screen 1 22kw

15 Belt conveyor 3 3kw

16 Eddy current separator 3 5kw

17 Belt conveyor 6 1.5kw

18 256 bags Pulse Dust collector

(with spark arrester and cyclone)

1 30kw

19 Belt conveyor 1 3kw

 

1. Input Chain Scraper Conveyor

 

Function:Feed the material into the double shaft shredder

 

Working principle:

 

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel)

makes the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the

loading end to the unloading end.

 

Motor power:15kw

Overall dimensions:14000mm*1500mm

Anti-rust:Zinc-coated

 

 

2. Double shaft Hydraulic Shredder machine

 

Function:Shred the materials into big pieces;

 

Working principle:

 

The double shaft shredder uses two sets of rotors with shredder blades to rotate relatively in the equipment

chamber, thereby squeezing the material entering the chamber by the principle of shrinking the Angle between

the two axes. Due to the special design of the blade, the material entering the Angle between the two axes is

fixed by the blade Angle, thus further creating conditions for the contraction of the Angle. After the material

force reaches the yield strength of the material, the material begins to break between the blades, thus

completing the shredding effect.

Blades Qty :20 PCS

Blades diameter:600mm

Blades thickness:100mm

Bearing Brand: ZWZ

Blades material:H13

Feeder Size：3000x2500m

(Steel plate thickness:8mm)

Dimension:4800*2000*3500mm

Hydraulic station Dimension::3100*2000*3000mm

Cooling fan:1000*700*1900mm

Motor Power:110kw+110 kw

Main Shaft diameter:310mm

Shaft Diameter material:40Cr

Reducer:Hydraulic motor planetary reducer(Brand:Zhejiang Tongli)

Transmission mode:Hydraulic control station

Hydraulic station capacity:1500L

Driving mode:Reducer and box link integration

Rotate speed:8-11 rpm

Bearing:ZWZ bearings

Capacity:12-15ton per hour metal

Electrics:CHNT

PLC-Siemens

+ touch screen automatic forward and reverse rotation

Electric cabinet:1set soft start

 

 

3. Input Chain Scraper Conveyor

 

Function:Feed the material from shredder to hammer crusher;

 

Working principle:

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel)

makes the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the

loading end to the unloading end.

 

Motor power:15kw

Overall dimensions:14000mm*1400mm

 

 

4. Hammer Crusher

 

Function:Crush the shredded material into smaller pieces;

 

Working principle:

 

The working principle of the hammer crusher is to use the high-speed rotating hammer head to impact the

material to break it, so the transmission device is directly driven by the motor through the elastic coupling

to rotate the main shaft, the main shaft is installed in the bearing seat on both sides of the frame through the

spherical aligning ball bearing. Bearings are regularly lubricated with dry oil to ensure the normal operation

of the equipment during use.

 

Model :630 hammer crusher

Raw materials:Metal scraps

Processing capacity:15-20tons per hour

Motor power:630kw

Hammer :70kg/piece

Hammer quantity:32pieces

Hammer material:Mn13Cr2

Main machine body:50mm+50mm

Sieve thickness:150mm

Screen hole size:90mm

 

 

5. Belt Conveyor

 

Function:Convey the material from hammer crusher to magnetic roller separator;

 

Working principle:

 

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel) makes

the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the loading

end to the unloading end.

Motor power:11kw

Overall dimensions:16000mm*1000mm

Belt material:Rubber

 

 

6. Vibrating screen

 

Function:Make the materials move up and remove the irons

 

Working principle:

 

The vibrating screen uses the vibrating motor as the exciting force to make the material move up and down

on the screen surface in a straight line, so as to screen, filter and remove impurities.

Motor power:2.2kw

Overall dimensions:3000mm*1200mm

 

 

7. Drum magnetic separator

 

Function:Remove the irons

 

Working principle:The material containing ferromagnetic substances is uniformly lowered to the first

conveyor belt by the receiving hopper through the electromagnetic vibration feeder. When the material

passes through a strong magnetic roll, the ferromagnetic substances are adsorbed to the strong magnetic roll

due to the adsorption of magnetic force, and the rotation of the belt makes it out of the magnetic field and

fall to the collection bucket. Other materials and non-selected ferromagnetic substances enter the following

stage with the chute magnetic separation belt to complete the selection, the principle is the same as above.

 

Model:1000model

Motor power:3kw

 

 

8. Belt conveyor

 

Function:Output conveyor for iron after magnetic separating

 

Working principle:

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel) makes

the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the loading

end to the unloading end.

 

Motor power:5.5kw

Overall dimensions:10000mm*800mm

 

 

9. 256 bags Pulse Dust collector

 

Function:Collect the dust during crushing

 

Working principle:

 

When the dust increases on the dust filter bag to certain

amount, the micro differential pressure controller output the

signal, programmer controller starts working and starts the

pulse signal one by one, to have the compressed air blowing

the bag to have the dust fall down.

Motor power:30 kw

Pulse dust collector

Filter bags:256bags

 

 

9. Belt conveyor

 

Function:Convey the plastic and other non-ferrous metals from magnetic separating to rotary screen

 

Working principle:

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel) makes

the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the loading

end to the unloading end.

1.Motor power5.5kw

2.Overall dimensions:10000mm*800mm

 

10. Rotary screen

 

Function:Separate the plastic and non-ferrous material into 3 size

 

Working principle:

The main structure of the roller screen is a screening cylinder, which is a screen composed of a number of

circular flat steel, the whole is inclined to the ground plane, and the external is sealed by a sealed isolation

cover to prevent environmental pollution. Through the variable speed deceleration system, the screening

cylinder is rotated at a certain speed, and the material is separated from top to bottom through the screening

cylinder, the fine material is discharged from the lower part of the front end of the screening cylinder, and

the coarse material is discharged from the lower end of the screening cylinder

 

1.Motor power:22kw

2.Overall dimensions1500*8000mm

3.Rotation speed:0-17rpm

 

 

11. Input belt conveyor for eddy current separator

 

Function:Feed the materials from rotary screen to eddy current separator;

 

Working principle:

 

The conveyor belt is connected into a closed ring, and the tension device is used to tighten them. Under the

drive of the motor, the friction between the conveyor belt and the driving drum (or the driving wheel) makes

the conveyor belt run continuously, so as to achieve the purpose of transferring the cargo from the loading

end to the unloading end.

 

1.Motor power:3kw

2.Overall dimensions:6000mm*800mm

 

 

12. Eddy current separator

 

Function:Separate the plastic and non-ferrous metals(such as copper and aluminum)

 

Working principle:

 

The sorting principle is that the magnetic system is rotated by a high-speed rotating drum. When an

alternating magnetic field is generated, when the conductive metal passes through the magnetic field, a

vortex current is induced in the metal, and the vortex current itself generates an alternating magnetic field

and is in the opposite direction of the magnetic field generated by the magnetic field, the non-ferrous metal

will jump out in the direction of transport and separate from other non-metallic substances, because the

opposite effect is the purpose of sorting. A vortex sorter is a physical phenomenon produced by classifying

and sorting different materials

 

1.Motor power:5kw

2.Overall

dimensions:4000*2200*2700mm

3.Capacity:1-2tons per hour

 

 

13. Output belt conveyor

 

Function:Output of the materials of eddy current separator

 

Working principle:

 

The sorting principle is that the magnetic system is rotated by a high-speed rotating drum. When an

alternating magnetic field is generated, when the conductive metal passes through the magnetic field, a

vortex current is induced in the metal, and the vortex current itself generates an alternating magnetic field

and is in the opposite direction of the magnetic field generated by the magnetic field, the non-ferrous metal

will jump out in the direction of transport and separate from other non-metallic substances, because the

opposite effect is the purpose of sorting. A vortex sorter is a physical phenomenon produced by classifying

and sorting different materials

 

1.Motor power:1.5kw

2.Overall dimensions:6000mm*400mm

 

 

14. Output belt conveyor

 

Function:Output of the materials of eddy current separator

 

Working principle:

 

The sorting principle is that the magnetic system is rotated by a high-speed rotating drum. When an

alternating magnetic field is generated, when the conductive metal passes through the magnetic field, a

vortex current is induced in the metal, and the vortex current itself generates an alternating magnetic field

and is in the opposite direction of the magnetic field generated by the magnetic field, the non-ferrous metal

will jump out in the direction of transport and separate from other non-metallic substances, because the

opposite effect is the purpose of sorting. A vortex sorter is a physical phenomenon produced by classifying

and sorting different materials

1.Motor power:5.5kw

2.Overall

dimensions:10000mm*1000mm